Division

Department

Materials

Level / Grade

L3

Functional Area

Proprietory

1

Job Title

MGR (MATLS QLTY – PROPRIETARY)

2

Reporting

Functional reporting to        :  MANOHAR S SAMAGA

3

Background

i) Educational Qualification

Desirable: B.E. (Mech) , (Production)

ii) Experience

Minimum:  8

Maximum: 10

iii) Age Limit

Minimum:  30

Maximum:  35

4

Job Role & Responsibilities

Applicable parts :

• Clutch Assembly
• Brake system
• Fork
• Shock Absorber
• Cannister
• Exhaust Catalyst
• EGR Valve/ Oil Cooler
• Flex Tubes
• CNG Cylinder & Kits
• Anti-roll bar

New Models :

• Run at rate for parts , NC/ Improvement points listing, confirmation of corrective actions - CTQ & Non CTQ.
• Checking of DR documents / Product test reports /Control Plans/ Inspection Agreements & PDIRs
• Follow up of dimensional deviations & actions for regularization of tolerances after process establishment with R&D.

Post productionization:

• IPO audits of recently developed parts.
• Monitoring & reduction of monthly QSR & IHR of vendors
• Confirmation of HD of PRBFM points

EFR/Warranty :

• Understand each EFR/spike in FFR.
• Study root cause with vendor team & BAL CFT team.
• Identify the process robustness improvement points.
• Incorporate them into IPO Audits or Process audits to confirm sustenance.

5

Competency Requirements

• Technical/ Functional: Knowledge of  various manufacturing processes involving proprietary  parts mainly  Casting , machining , plastic molding , forging ,assy , Painting etc
• Knowledge of  capacity calculations .
• Knowledge of Cost calculations .
• Knowledge of development of proprietary parts like Forks, Shox, brakes , Brake shoes , Throttle bodies , carburetors vale guides , catalytic convertors, canistors etc
• Eye for identifying VA/VE potemtial.
• Knowledge of price settlements with industry sources.
• Knowledge of Raw material price trends.

Behavioral

Should have flair to learn and implement new ideas. . Should be able to take responsibility of coordination and leading on assigned project.

Specific expertise required for functional area:

Work experience of dealing ( procurement and price finalization) with proprietary vendors.

6

Likely sources

Organization example.  2 wh and 4 wh  OEm’s ,  Proprietory Tier 1 suppliers preferably from Maharashtra